Business and administration

Improvement technician

Responsible for delivery and coaching of improvement activity within an area of responsibility.

Summary

Improvement Technicians are responsible for delivery and coaching of improvement activity within an area of responsibility, often associated with Lean and Six Sigma methodologies. They can be found across all industry sectors and functions including automotive, banking, engineering, food products, IT, property, retail, telecoms Local and County Councils, NHS, Voluntary / Charity, Utilities, Pharmaceuticals, Insurance, Hospitality etc. Typically, Technicians work as a member of an operational team to resolve problems - preventing re-occurrence, engaging others in issues affecting them and to support the improvement of performance.

Typical job titles include

Knowledge, skills and behaviours (KSBs)

K1:

Compliance: Legislative and customer compliance requirements including environment and health and safety

K2:

Team formation & leadership: Improvement team roles and responsibilities in a change environment

K3:

Self-development: Different sources for knowledge development

K4:

Project management: Project charter, Gantt chart, reporting documentation, Red Amber Green (RAG) status, communication (verbal and non-verbal channels) and implementation plans

K5:

Change management: Roles of the manager and leader within change. Influencing, reinforcement and coaching principles

K6:

Principles & methods: Six Sigma principles per ISO13053 (International Organisation for Standardisation), interim containment actions, Lean principles

K7:

Project selection & scope: Selection matrix, scoping tree

K8:

Problem definition: Exploratory data analysis, data collection planning, problem and goal statements

K9:

Process mapping & analysis: Supplier Input Process Output Customer (SIPOC), process mapping, value and waste analysis, performance metrics - discrete data

K10:

Data acquisition for analysis: Data stratification, sampling theory, data types, variation types and sources, data collection tools, operational definition and principles of measurement error

K11:

Basic statistics & measures: Control charts - discrete data

K12:

Process capability & performance: Capability analysis - continuous data

K13:

Root cause analysis: Histograms

K14:

Experimentation: Active analysis versus one factor at a time, Plan Do Check Act

K15:

Identification & prioritisation: Brainstorming, selection criteria

K16:

Sustainability & control: Process

Technical Educational Products

Reference:
OCC0193
Status:
Approved occupation imageApproved occupation
Average (median) salary:
£34,352 per year
SOC 2020 code:
3116 Planning, process and production technicians
  • SOC 2020 sub unit groups:
    • 3116/00 Planning, process and production technicians
    • 2482/02 Quality assurance professionals
    • 3113/99 Engineering technicians n.e.c.
S1:

Compliance: Work in accordance with organisational controls and statutory regulations

S2:

Communication: Share improvement progress through appropriate reporting

S3:

Project management: Plan, manage and implement improvement activities. Identify and support management of risks. Develop the business case for improvement activity and implementation

S4:

Change management: Engage through communications. Reinforce – positively and negatively. Effectively coach peers

S5:

Principles and methods: Use a structured method and appropriate improvement tools engaging with subject matter experts to deliver business benefits

S6:

Project selection and Scoping: Identify and scope improvement projects and establish clear measurable objectives

S7:

Problem definition: Develop a problem/opportunity statement supported by validated data

S8:

Voice of the customer: Apply techniques to identify customers, their requirements and translate these to metrics

S9:

Process mapping & analysis: Apply process mapping tools to visualise processes, analyse process performance establishing key insights for performance improvement

S10:

Lean tools: Apply techniques such as identification and removal of 8 wastes, 5S (Sort, Shine, Set, Standardise, Sustain), standard work, kaizen, visual displays and controls, error proofing, preventative maintenance

S11:

Data acquisition for analysis: Develop data collection plan and validated measurement processes to understand performance

S12:

Basic statistics & measures: Establish patterns and trends in data over time using tally, pie, run/trend and pareto charts

S13:

Data analysis-statistical methods: Identify common and special cause variation

S14:

Process capability & performance: Analyse product/process performance using good quality data

S15:

Root cause analysis: Use cause and effect diagrams, technique of 5 whys and graphical analysis to understand and verify root causes

S16:

Identification & prioritisation: Identify and prioritise improvement solutions

S17:

Benchmarking: Recognise the value of sharing best practice

S18:

Sustainability & control: Create control and reaction plans with detection measures, identify opportunities to embed changes to leverage benefit to the business.

Technical Educational Products

Reference:
OCC0193
Status:
Approved occupation imageApproved occupation
Average (median) salary:
£34,352 per year
SOC 2020 code:
3116 Planning, process and production technicians
  • SOC 2020 sub unit groups:
    • 3116/00 Planning, process and production technicians
    • 2482/02 Quality assurance professionals
    • 3113/99 Engineering technicians n.e.c.
B1:

Drive for results: Clear commitment for identifying opportunities and delivering improvements, pays attention to detail

B2:

Team-working: Helps when asked, works effectively in a diverse team, considers impact of own actions on others, motivates peers

B3:

Professionalism: Acts in a moral, legal and socially appropriate manner, aligns behaviours to the organisations values, trusted to working on own when appropriate

B4:

Continuous development: Acts upon feedback, reflects on performance and has a desire for learning

B5:

Safe working: Ensures safety of self and others, challenges safety#

Technical Educational Products

Reference:
OCC0193
Status:
Approved occupation imageApproved occupation
Average (median) salary:
£34,352 per year
SOC 2020 code:
3116 Planning, process and production technicians
  • SOC 2020 sub unit groups:
    • 3116/00 Planning, process and production technicians
    • 2482/02 Quality assurance professionals
    • 3113/99 Engineering technicians n.e.c.