Engineering and manufacturing

Motorcycle technician repair and maintenance

Servicing and repairing motorcycles within either the franchised or independent motorcycle sector.

Summary

A motorcycle technician services and repairs motorcycles, motorised scooters, all-terrain vehicles (ATV’s), tricycles and vehicles where the rider sits astride the frame, within either the franchised or independent motorcycle sector. A motorcycle technician works on all of the systems of the motorcycle. The nature of the work ranges from replacing components through to rectifying complex faults with the aid of specific diagnostic methods and equipment. Motorcycles require individual set up and adjustment in relation to rider requirements which range from leisure, commuting, commercial and competition use. Today’s motorcycle technician has to demonstrate expertise in the technical side of their role. They need strong problem solving skills and a good grasp of the theoretical, practical and safety aspects of motorcycle systems. They must be able to work independently and also operate as an effective team member, understand how their workshop and a motorcycle business functions from a commercial perspective, develop good customer handling skills and identify ways in which they can work efficiently.

Knowledge, skills and behaviours (KSBs)

K1:

Frame construction and knowledge of welding and brazing methods

K2:

Handle bar direct control, steering setup and geometry systems

K3:

Differing front and rear suspension systems, including set up and adjustment

K4:

Front and rear, and combined braking systems: disc, drum, cable and hydraulic

K5:

Wheels and tyre specifications, characteristics and uses to include competition, off road, road use and touring

K6:

Engine / power source, including two stroke, four stroke, single and multiple cylinder construction, plus electric propulsion

K7:

Cooling and lubrication systems including air and liquid cooled, wet and dry sump engines

K8:

Fuel and ignition systems including carburettor and injection plus ECU

K9:

Intake and exhaust systems including emission

K10:

Transmission to include chain, belt and shaft drive, CVT driveline systems

K11:

Electrical systems including engine management, lighting, monitoring and instrumentation, security and accessory fitting (including electronic fault diagnosis)

K12:

How to service, inspect and maintain motorcycles to ensure safe operation meeting all legal, licensing and customer expectations and requirements

K13:

Understand the benefits of on road testing, to diagnose faults and to verify correct rectifications

K14:

Diagnostic principles, trouble shooting, logical problem solving and repair techniques

K15:

Health and safety knowledge and environmental awareness to carry out work safely

K16:

Emerging technologies and legislation including electric motorcycle developments and the impact they will have on the knowledge and skills motorcycle technicians will require in the future

Technical Educational Products

ST0376
ST0376: Motorcycle technician (repair and maintenance) (Level 3) Approved for delivery
Reference:
OCC0376
Status:
Approved occupation imageApproved occupation
Average (median) salary:
£32,287 per year
SOC 2020 code:
5231 Vehicle technicians, mechanics and electricians
  • SOC 2020 sub unit groups:
    • 5231/04 Motorcycle technicians
    • 5231/99 Vehicle technicians, mechanics and electricians n.e.c.
    • 5232/00 Vehicle body builders and repairers
S1:

Perform the fundamental engineering tasks which most procedures include, such as: cutting, drilling, filing, removing and replacing bolts, screws and clips, replacing seals, extracting damaged fasteners and using fabrication skills

S2:

Assist in upholding high standards of safety and efficiency in the workshop, adhere to the requisite business processes (e.g. environmental awareness, health and safety practices, record keeping, and customer contact) and standard workshop

S3:

Safely secure motorcycles to ramps and use specialised supporting stands in order to remove road wheels and major components, including: brake systems, suspension and drive (chain, belt or drive shaft)

S4:

Successfully inspect and prepare a motorcycle to the required quality standard for handover to the customer e.g. following a service, complex repair, pre-delivery inspection by checking work against

S5:

Service and maintain motorcycles in line with manufacturer specifications logged in manuals and online

S6:

Remove, repair and replace components in line with manufacturers defined instruction

S7:

Use diagnostic methods, mechanical and electrical measuring tools and equipment to check compliance and rectify faults

S8:

Investigate symptoms of motorcycle fault(s) and identify the underlying causes prior to repair

S9:

Access specific information e.g. motorcycle repair information, wiring diagrams, maintenance tables, technical production information, safety recalls

S10:

Apply advanced diagnostic principles, logical problem-solving techniques and complex

Technical Educational Products

ST0376 image
ST0376: Motorcycle technician (repair and maintenance) (Level 3) Approved for delivery
Reference:
OCC0376
Status:
Approved occupation imageApproved occupation
Average (median) salary:
£32,287 per year
SOC 2020 code:
5231 Vehicle technicians, mechanics and electricians
  • SOC 2020 sub unit groups:
    • 5231/04 Motorcycle technicians
    • 5231/99 Vehicle technicians, mechanics and electricians n.e.c.
    • 5232/00 Vehicle body builders and repairers
B1:

Work cohesively with team colleagues and company ethics to ensure quality workmanship

B2:

Ensure all work processes are carried out safely and report any concerns or

B3:

Communicate effectively and treat customers with respect when discussing topics that will support the process of diagnosing and rectifying faults and specific component set up requirements

B4:

Behave in accordance with the values of the company they work for, operate as an effective team member and be able to manage own time effectively

B5:

Take responsibility being honest and accountable for own actions and work

Technical Educational Products

ST0376 image
ST0376: Motorcycle technician (repair and maintenance) (Level 3) Approved for delivery
Reference:
OCC0376
Status:
Approved occupation imageApproved occupation
Average (median) salary:
£32,287 per year
SOC 2020 code:
5231 Vehicle technicians, mechanics and electricians
  • SOC 2020 sub unit groups:
    • 5231/04 Motorcycle technicians
    • 5231/99 Vehicle technicians, mechanics and electricians n.e.c.
    • 5232/00 Vehicle body builders and repairers