Engineering and manufacturing

Print operative - Pre-Press Operative

Assist in the production of a printed product or component.

Summary

This occupation is found in the print and graphics communication sector. It may be found in printing, packaging, creative and design industries. This can include:

  • magazines, newspapers, books and posters
  • cartons, packaging, signs and banners
  • personal gifting, such as calendars, photo books and greeting cards
  • functional printing onto materials other than paper, such as plastics, electronic circuits (to make flexible screens), textiles and a wide range of other materials
  • physical printed security products such as passports, ID cards, banknotes and credit cards

This is a core and options apprenticeship standard. Apprentices are trained and assessed against the core and one option:

  • Option 1: Pre-press operative
  • Option 2: Press operative
  • Option 3: Post-press operative.

Employers vary in size from small to large. Print operatives may work in copy shops, reprographic units, specialist print businesses or large multinational organisations.

The broad purpose of the occupation is to assist in the production of a printed product or component. Print operatives read and understand work instructions, use relevant print equipment, carry out checks before and during the process. They update all paperwork and check that the final output meets the specification.

Print production is a three-stage process: pre-press, press and post-press.

Pre-press operatives receive customer files and prepare them for printing. They use a maximum of two software packages. They check customer files for errors. They produce customer proofs, plates, cylinders, screens and electronic files. They also calibrate print equipment as needed.

Press operatives set up the printing press. They check materials against work instructions. They inspect output at set intervals and report any issues. They clean the print machinery, prepare work for the next department and perform basic maintenance.

Post-press operatives set up finishing equipment. They check materials against work instructions. They inspect output at set intervals and report any issues. They load materials into the finishing machine, prepare work for the next department and perform basic maintenance.

In their daily work, an employee in this occupation interacts with their team. They also work with other departments, such as customer services or the sales team, within the business. Depending on the size or structure of the business, they may also be required to interact with external customers. Pre-press operatives are typically office based. Press operatives and post-press operatives are typically located in a production environment such as a factory.

An employee in this occupation will be responsible for setting up and loading equipment ready for use, checking materials or files supplied. They also ensure that all work meets quality assurance requirements and the customer brief. All work must be completed in line with health, safety and environmental regulations and considerations. Where applicable, they may have to wear personal protective equipment and follow workplace safety rules such as safely handling hazardous materials.

Typical job titles include

Knowledge, skills and behaviours (KSBs)

K1:

Health and Safety practice and responsibilities: risk assessments, risk control, Personal Protective Equipment (PPE), manual handling and ergonomic practice

K2:

Health and Safety regulations and procedures: Health and Safety at Work Act, Control of Substances Hazardous to Health (COSHH)

K3:

Environment and sustainability: Environmental Protection Act, consequences of waste disposal (landfill), energy efficiency

K4:

Printing and Graphic Communication Industry and its markets

K5:

Print industry: how organisations vary regarding their work, culture, values and production processes

K6:

Print industry practices and processes: printing, quality assurance, materials and colour management

K7:

The end-to-end production cycle, quality requirements, deadlines and targets, performance rates (efficiency)

K8:

Works instructions purpose and requirement: the different variables within materials, colours, machine and wastage

K9:

Problem solving techniques: identifying issues and developing solutions for print machinery, digital tools and online services

K10:

Data security standards: management of information, data and content in line with General Data Protection Regulations (GDPR)

K11:

Equality & diversity in the workplace

K12:

Work area maintenance and efficiency: 5S (sort, set in order (or simplify and straighten), shine, standardise and sustain)

K13:

Option 1: Pre-Press Operative. Output image carrier techniques for onward production: print ready electronic files, plate, cylinders and screens

K14:

Option 1: Pre-Press Operative. Techniques for the receipt, checking and processing of digital files: print ready permanent data files (PDFs), database, colour and ink profile files

K15:

Option 1: Pre-Press Operative. Digital files checks, techniques for solving issues with software and workflow management: colour profiling and data integrity

K16:

Option 1: Pre-Press Operative. Proofs: techniques for creating proofs from client files

K17:

Option 1: Pre-Press Operative. Calibration methods for proof production equipment

K18:

Option 1: Pre-Press Operative. Software packages for pre-press, design or workflow tasks

Technical Educational Products

ST0962
ST0962: Print operative - Pre-Press Operative (Level 2) Approved for delivery
Reference:
OCC0962B
Status:
Approved occupation imageApproved occupation
Average (median) salary:
£26,046 per year
SOC 2020 code:
8135 Printing machine assistants
  • SOC 2020 sub unit groups:
    • 8135/00 Printing machine assistants
    • 5421/00 Pre-press technicians
S1:

Read, interpret and follow information, for example, printing instructions and specifications

S2:

Inspect work against specifications and quality standards, for example, works instructions, colour standard, materials or files received

S3:

Record information: digital or manual

S4:

Follow health and safety regulations, legislation and procedures: PPE, manual handling and ergonomic practice

S5:

Follow environmental and sustainability regulations and procedures

S6:

Communicate with colleagues: written, verbal or digital. For example, using digital tools such as email, Information technology (IT) telephony, social media, multi-media, video, infographics

S7:

Implement solutions as developed by management or supervisors

S8:

Identify and report production issues. For example, missing fonts, incorrect materials supplied, wrong adhesive indicated

S9:

Option 1: Pre-Press Operative. Select and use software packages for pre-press, design or workflow tasks. For example, MS Office or equivalent, pdf workflow such as ‘Screen True-flow’, ‘Adobe InDesign’, ‘Adobe Illustrator’ and ERP system such as ‘Tharstern’

S10:

Option 1: Pre-Press Operative. Select, check and use equipment for the production of a printed or digital ‘proof’

S11:

Option 1: Pre-Press Operative. Calibrate proof production equipment

S12:

Option 1: Pre-Press Operative. Select, check and use equipment for the production of plates, screens, output files and materials

Technical Educational Products

ST0962 image
ST0962: Print operative - Pre-Press Operative (Level 2) Approved for delivery
Reference:
OCC0962B
Status:
Approved occupation imageApproved occupation
Average (median) salary:
£26,046 per year
SOC 2020 code:
8135 Printing machine assistants
  • SOC 2020 sub unit groups:
    • 8135/00 Printing machine assistants
    • 5421/00 Pre-press technicians
B1:

Prioritise health, safety, environment and sustainability at all times

B2:

Adapt to changing priorities. For example, working requirements and new technologies

B3:

Team focus. Takes responsibility for completing tasks, completes actions within limits of authority without direction and asks for help where required.

B4:

Act professionally, for example wears work attire according to the company requirements, respectful, maintains security of business specific and personal data

B5:

Self-motivated, manages own time effectively, takes responsibility to complete the task or job

B6:

Committed to continuous professional development

Technical Educational Products

ST0962 image
ST0962: Print operative - Pre-Press Operative (Level 2) Approved for delivery
Reference:
OCC0962B
Status:
Approved occupation imageApproved occupation
Average (median) salary:
£26,046 per year
SOC 2020 code:
8135 Printing machine assistants
  • SOC 2020 sub unit groups:
    • 8135/00 Printing machine assistants
    • 5421/00 Pre-press technicians