Apprentice Pipe Welder – Essar

This occupation is found in a wide range of sectors where piping systems are used for fluid transport and pressure containment.

This will include Engineering Construction, Maintenance and Project upgrades, Oil & Gas (upstream extraction, bulk fluid transport & distribution, downstream processing), Chemicals & Pharmaceuticals (manufacturing and process plant); Power Generation (Thermal, Biomass & Nuclear); Food, Dairy & Brewery Process plant and equipment; Water and Water treatment (processing, bulk transport & distribution and remediation); and Fuel & Coolant systems for Transport Vehicles (Aerospace, Marine, Road & Rail systems).

Employers range in size from small businesses to multi-national organisations.

The broad purpose of the occupation is to manually weld tubes and pipes to high standards of quality and integrity using a minimum of two manual arc welding processes from Tungsten Inert Gas (TIG), Plasma Arc Welding (PAW), Manual Metal Arc (MMA), Metal Inert Gas (MIG)/Metal Active Gas (MAG) and Flux Cored Arc Welding (FCAW).

The occupation requires the pipe welding of a minimum of four material groups from Carbon Steel, Low Alloy Steel, High Alloy Ferritic/Martensitic Steel, Austenitic Stainless Steel, Nickel & Nickel Alloys, Aluminium & Aluminium alloys, Titanium & Titanium Alloys, Copper & Copper Alloys.

Pipe welders must use all welding positions and 3 main joint configurations. For example, a pipe welder might use Tungsten Inert Gas (TIG) and Manual Metal Arc (MMA) to join Carbon Steel, Low Alloy Steel, Austenitic Stainless Steel and Nickel Alloy materials.

Each welding process requiring significantly different welding equipment, assemblies, controls, skills and techniques, and represents an individual production process.

Each material type requires specific controls and techniques to achieve a satisfactory weld.

The final components being welded are often used in highly safety critical applications for the movement and control of high temperature fluids, cryogenic fluids, highly corrosive or flammable media, and are regulated by the Pressure Equipment Directive.

Some piping systems are used in the processing of pharmaceuticals, food and drink, where welding and fabrication control of pipe bore cleanliness is vital to the hygiene and integrity of the installation and quality of goods manufactured.

Pipe Welders are required to continually monitor and adapt their orientation to achieve the quality of work demanded by high integrity piping systems, necessitating significant manual dexterity, and coordination. This is essential to the UK economy as Pipe Welders are key to the successful fabrication, construction and repair & maintenance of major infrastructure projects.

Pipe welders are required to work to detailed engineering specifications necessary to ensure safe & reliable operation of the finished pipe work system.

Pipe welders support many employers in the construction, engineering and manufacturing sectors. They can be employed by the supply chain organisations or the direct owner/operator.

Candidates could be required to work away from home or on sites which are not local to their home address.

Learning Provider: The Engineering College

Qualification: Pipe Welder Level 3

The training provided will meet the required knowledge, skills and behaviours as required in the Pipe Welder Apprenticeship Standard.

Blended on/off the job training and location to be confirmed.

To develop into a fully qualified Pipe Welder and the potential to develop this role beyond.